Automated pocket spring machine is an indispensable key equipment in the modern mattress manufacturing industry. It forms high-quality pocket spring bed cores by wrapping independent springs in non-woven bags, which are widely used in the production of soft furniture such as mattresses and sofas.
The main function of the automated pocket spring machine is to wind the steel wire into springs and encapsulate them in non-woven bags. Its workflow usually includes the following steps:
1. Spring forming: The steel wire is processed into springs of the required size and shape by the winding machine.
2. Bag making: The non-woven fabric is cut and sewn into bags to prepare to accommodate the springs.
3. Spring bagging: The formed springs are automatically inserted into the non-woven bags and sealed to ensure that the springs are fixed in the bags.
4. Spring assembly: Multiple pocket springs are assembled into a bed core structure according to a predetermined arrangement, and a bed core with an in-line, honeycomb or partitioned structure can be formed as needed.
This series of processes is usually controlled by a CNC system to achieve high-precision and high-efficiency production.
Main features
Modern automated pocket spring machines have the following notable features:
– High efficiency: hundreds of pocket springs can be produced per minute, significantly increasing production speed.
– High precision: The CNC system ensures that the size and tension of each spring are consistent, ensuring product quality.
– Versatility: Springs of different sizes, shapes and hardness can be produced to meet diverse market needs.
– High degree of automation: From spring forming to assembly, the entire process is fully automated, reducing manual intervention and labor costs.
With the advancement of science and technology, automated pocket spring machines are developing in the direction of intelligence, high speed and diversification. For example, modern equipment can produce high-density pocket spring bed nets, each mattress contains thousands of independent springs, providing more precise elastic feedback and better comfort.
In addition, the intelligence of equipment continues to improve, and the introduction of automated production lines has significantly improved production efficiency and product quality.
