In the mattress manufacturing industry, the innovation of mattress spring machine technology has a far-reaching impact on the development of the industry. At present, its technology mainly presents the following major development trends.
Automation: Automation technology is increasingly used in mattress spring machines. Traditional production relies on manual labor, with low efficiency and unstable quality. Today’s automated spring machines can automatically complete processes such as feeding, coiling, forming, and cutting. Advanced CNC spring machines accurately control spring parameters according to the program. Under high-speed operation, the spring height deviation can be controlled within a very small range, and the production speed can reach 30-50 per minute, greatly improving quality and efficiency and reducing costs.
Intelligence: On the one hand, it can flexibly adjust production parameters according to customer personalized needs, such as designing different spring combination solutions for high-end customized mattresses, and real-time monitoring and automatic fine-tuning through intelligent sensors. On the other hand, with the help of the Internet of Things and the enterprise production management system docking, real-time monitoring of equipment status, fault warning and remote maintenance can be realized to improve operational efficiency.
Integration: Integrate spring forming, assembly, and testing into one, reducing intermediate links and equipment space. The equipment can accurately complete the assembly of various types of springs. The built-in detection system can eliminate unqualified products in real time, improve production efficiency and product qualification rate, and reduce procurement and debugging costs and production errors.
High precision and reliability: Advanced processes and materials make key components more accurate and wear-resistant, and the positioning accuracy can reach ±0.05mm or even higher. Optimize the structure, stabilize the electrical system and use high-quality components to reduce the failure rate and extend the service life of the equipment.
Energy saving and environmental protection: By optimizing the power system, using high-efficiency motors and variable frequency speed regulation technology, energy consumption can be reduced by 20% – 30%. Use environmentally friendly materials to reduce emissions. Some equipment also has the function of waste recycling and reuse, which meets the requirements of sustainable development.
